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World Class Manufacture Of Human Cremation Systems

The Classic Cremator

Performance Beyond Expectations!

Finally... the perfect cremation machine that will fit all of your needs at the right price.

Designed and engineered for the low volume operation as well as the high production facility, the "Classic" is the right choice both for the first time buyer and for those adding or replacing equipment.

Built to exacting quality and safety standards and backed by a two-year limited warranty, the fully automatic and fuel efficient "Classic" easily outperforms larger and more costly machines.  Equipped with an impressive list of operator-friendly features and state of the art technology, this competitvely priced unit will provide years of trouble-free service with minimal maintenance.

PERFORMANCE and PRICE are important, but trust in the company and people behind the product is essential.  The experience and expertise of U.S. Cremation Equipment along with a full-service support team is your assurance that the "Classic" is truly a BEST IN CLASS.

 

Download A Brochure On Our Classic Cremator Here

Descargue Un Folleto En Nuestro Cremator Clásico Aquí

 

Equipment Features

Performance Features

POWER CHARGING DOOR W/DUAL HYDRAULIC CYLINDERS

Most manufacturers use a single hydraulic cylinder and a series of chains and sprockets to raise and lower the door. Unfortunately, a low fluid level, leak in the hydraulic fluid line, or a brake in the chain during operation can lead to an unsafe condition where the heavy door would fall. To reduce this risk these same manufacturers have installed a manual door stop that is engaged when the door is in the fully open position. Despite this safety measure it will not prevent an accident when the door is being raised or lowered.

U.S. Cremation utilizes two hydraulic cylinders to raise and lower the door. Since no chains or used the heavy door will not fall but lower very slowing if any fluid leaks develop or there is a failure of either or both cylinders.

PRIMARY CHAMBER VIEW PORT

Standard to all our models is a view port located in the power charging door. This enables the operator to visually check the status of the cremation without opening the door. Since the cremation cycle is based on a time setting the operator has the option of shutting down or adding time to the cycle depending on the stage of the process. Raising the power door to check on the status exposing to radiant heat or flashback with the door open.

3000 F CASTABLE REFRACTORY ‘HOT HEARTH’

In hot hearth design units the primary or cremation chamber is located directly above the secondary or pollution control chamber. The floor or hearth of the cremation chamber serves as the roof of the secondary chamber. Environmental regulations usually require the secondary chamber be maintained at 1600 degrees F and the exhaust gases retained for at least one second to assure complete combustion before they pass through the stack (chimney) to the outside atmosphere.

During the preheating of the secondary chamber as well as during the cremation process heat transfers through the roof of the secondary chamber to the floor and walls of the cremation chamber creating a “hot hearth effect”. There are two distinct advantages to this fuel efficient design. One is that it lowers fuel consumption by utilizing heat generated in the hotter secondary chamber to enhance the combustion process in the cremation chamber. Secondly a hot hearth vaporizes fluids released from the body during the cremation process more quickly so they burn off rapidly and do not collect on the floor. This is particularly important when cremating large and obese cases that contain large amounts of body fats and fluids.

In a cold hearth design the secondary chamber is located at the rear of the cremation chamber. None of the heat generated in this chamber is efficiently utilized to heat the cremation chamber. Moreover, a too rapid release of fluids, particularly in large and obese cases can result in a fluid build up on the floor. Since the fluids cannot vaporize or burn off fast enough there is a potential for the hot excess fluids to flow through the loading door creating a fire hazard.

Equipment Features

NO COOL DOWN REQUIRED BETWEEN CREMATIONS

Virtually every manufacturer of standard size human cremators recommend a 20 to 30 minute cool-down between cremations to prevent overheating and visible emissions (smoke) from the stack. U.S. Cremation Equipment’s “Classic” model with its advanced operating system automatically controls the rate of combustion so that extended cool-down between consecutive cremations is not necessary. Eliminating cool-down results in faster cremation cycles, longer refractory life and can reduce fuel usage by up to 50% on the second and successive cremations of the day.

24 HOUR CONTINUOUS OPERATION

Extra-heavy duty insulation, an improved drafting system along with an operating system that monitors and controls chamber temperatures by continuously adjusting firing rate of the burners and combustion air supply enables the “Classic” to operate around the clock in emergency situations or during periods of peak demand without generating visible emissions or odor.

DESIGNED TO CREMATE OBESE CASES UP TO 800 LBS

The Programmable Logic Controller (PLC) automatically controls the firing rate of the cremation burner and combustion air supply to the primary chamber to maintain optimal operating temperature. This prevents an excessive combustion rate in large and obese cases that can lead to overheating, fluid problems and visible emissions. The “Classic” can accommodate cases up to 800 lbs.

CREMATE UP TO SIX BODIES IN A TEN HOUR WORK DAY

Eliminating cool-down along with faster cremation cycles allow for a greater daily throughput. The “Classic” can consistently cremate up to six average size bodies in ten hours and outperforms all other cremators in its price and size class.

FULLY AUTOMATIC PLC OPERATING SYSTEM

Standard to the “Classic” is a proven and tested automatic operating system with color touch screen control as standard. Load the body and container in the primary chamber, set the timer and press the Start button to begin the cycle. The system is programmed to begin a 45 second purge cycle before igniting the secondary chamber burner to start the preheat cycle. Once the proper temperature is reached in the pollution control chamber the primary burner is ignited to begin the cremation cycle. Upon completion of the cremation the system advances to the cool down cycle at which time the burners shut down and clean out of the cremated remains can be made.

POLLUTION CONTROL SYSTEM ELIMINATES VISIBLE EMISSIONS

Complete combustion is achieved in the “Classic’s” temperature controlled large secondary chamber. Greater than 99% of volatilized carbon created in the combustion process is converted to carbon dioxide. In addition an Opacity Sensor is located at the base of the stack to monitor the clarity of the exhaust gases. Once the exhaust gases reach 20% opacity (light white smoke) the PLC automatically shuts down the primary burner to slow the combustion rate to prevent visible emissions from exiting the stack.

QUIET PAK INSULATED FOR LO-NOISE FAN OPERATION

The combustion air blower and motor assembly are shrouded with an acoustic sound deadening material that substantially reduces the noise level of the cremator when it is in full operation. This allows placement of the cremator adjacent to high traffic areas without disrupting normal operations.

ADVANCED COMBUSTION AIR DISTRIBUTION SYSTEM

The number and size of the air ports in the primary chamber have been increased to supply more combustion air when operating in a production mode. While fresh air is necessary for combustion it also can act as a cooling effect to control the rate of combustion. Moreover, the “Classic is equipped with a refractory lined draft inducer which creates a negative pressure in the primary chamber to improve air flow in the secondary chamber and the stack. This enables the operator to remove the cremated remains from the primary chamber following the cremation cycle as the hot air flows to the rear of the cremator. An added benefit is that the hot exhaust gases exiting the secondary chamber into the draft inducer are cooled reducing the exit temperatures from the stack in half.

Fuel Efficiency

The Most Fuel Efficient Machine On The Market In It's Class And Here's Why:

As the cost of fuel continues to escalate fuel consumption has become a critical issue in the operation of a crematory. We have been able to verify that the fuel efficiency of our “Classic” cremator is superior to other cremation units on the market. There are several variables in fuel efficiency such as cremator preheat time, number of consecutive cremations, weight and size of the body, cremation time, and quality of the cremated remains. Once combustion starts and as heat is absorbed into the cremator's refractory walls, roof, and hearth the body becomes its own fuel and proper operating temperature can be maintained by controlling the combustion air.

The cremation system's preheat time must always be included in fuel usage for the first cremation of the day. Subsequent cremations require less time depending upon how much cool down is allowed.

Most cremators require a minimum of 30 minutes up to one hour cool down in order to remove the cremated remains and to prevent the cremator from overheating and emitting visible emissions (smoke) during the next cremation. The “Classic” cremator requires no cool down and will not generate smoke due to overheating. This unique feature of our cremation control system results in substantial fuel savings when performing several cremations per day.

Eliminating the cremator's cool down can save about 50% of the fuel usage for the next cremation. The primary and secondary chambers remain hotter and this can shorten the cremation period by as much as 20%. By the third consecutive cremation the secondary burner is firing mostly at low-fire and chamber temperatures are maintained primarily by controlling combustion air. Keep in mind this is being accomplished without emitting smoke common in other units.

The “Classic” cremator will cremate up to 6 bodies in 10-hours with an average cremation time of between 60-90 minutes. A cremation is only completed when there is no black ash and the cremated remains are white and very brittle.

There is a lot of variation between bodies and the way they burn. The muscle mass, fat content and even health issues prior to death will affect the combustion process. Our cremation control system is designed to automatically account for these differences.

 


Projects


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News & Projects

Aguascalientes, Mexico. U.S. Cremation Equipment has completed the installation of their Model AI80 Animal Cremator/Incinerator in a new facility at the Universidad Autonoma de Aguascalientes in the capital city of Aguascalientes in the state of the same name. The city, located in the north central area of Mexico has a population of nearly 3/4 million. The model AI80 was chosen over units offered by several other national and international companies. The unit which will serve both the Veterinary and Medical Schools of the University was placed into operation in May, 2005. This is U.S. Cremation Equipment´s first installation in this part of the country, however, discussions are underway with a number of other cities in Mexico and further sales are expected.

US Cremation Equipment

598 S. Northlake Blvd. Suite 1016

Altamonte Springs, Florida 32701

Phone: 321-282-7357 Fax: 321-282-7358

Email: info@uscremationequipment.com